Discussion:
Anelok: the post-factual PCB (1/2)
Werner Almesberger
2017-02-12 19:25:26 UTC
Permalink
You have to go with the times. So, instead of a traditional PCB that's
complicated and may not always do what we want, here's the brand-new
post-factual PCB: easy to fabricate, looks appealing, and it's of
course all fake !

The idea is to 3D-print a test PCB to see if it fits properly in the
case. But we can do better: we can also print any components that
are of interest for mechanical compatibility, and we can print them
as if they were already soldered to that PCB.

This is what it looks like:
Loading Image...

The picture shows the bottom side, with USB receptacle, memory card
header, and the rfkill switch. Alas, the thin metal sheet (0.2 mm) on
top of the card header didn't want to get printed, so we get an "open"
design.

The top side of this PCB is just flat, keeping the story simple.

Now, let's connect things to it:

Loading Image...

While the memory card header isn't entirely accurate, it is strong
enough to convincingly hold a memory card. The piece of plastic below
the memory card, slightly askew, is a knob that goes over the knob of
the rfkill switch.

If we put all this into the current version of the Anelok case (still
work in progress), it looks like this:

Loading Image...

This already helped to reveal a number of issues. More about them in
the next post.

- Werner
Dave Ball
2017-02-12 19:31:59 UTC
Permalink
Post by Werner Almesberger
http://downloads.qi-hardware.com/people/werner/anelok/tmp/fake-pcb/installed.jpg
A delightful 3d jigsaw puzzle!

Dave

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Werner Almesberger
2017-02-12 20:11:04 UTC
Permalink
Post by Dave Ball
A delightful 3d jigsaw puzzle!
Yeah, I have to start using colors :)

The reason I don't use more different filaments is that I'm concerned
that they may soak up humidity (Buenos Aires has a moderately humid
climate), which is supposed to cause print quality issues, according
to what I've read.

However, I don't know how long a spool can be out in the open until
it goes "bad". The white PLA I'm using at the moment has been out of
the bag for about two months now, without me being able to notice
any degradation.

By the way, the puzzle gets more challenging when editing the design:

Loading Image...

You can tell that this isn't an invasion of the Borg fleet, because
they wouldn't have that many cubes. It's a view of the top part, with
all lines and points shown. Picking the right point can get quite
difficult, and SolveSpace can be rather unforgiving when you get that
wrong. Fortunately, I can usually turn off some of the things, so
there's bit less haystack to go through for each needle.

- Werner

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